What do hand tools, saws and CNC machinery have in common? Tooling! In an effort to keep you informed on the newest and best tooling available, Surface Fabrication put out a call to manufacturers and distributors from all over. We received a lot of great information, and it's all right here for you to check out. While no article can cover everything in the huge world of tooling, we hope you will find something here to bring home to your own shop.
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63-500 Series Carbide Flute Tools
Onsrud Cutter LP, has introduced the 63-500 series of solid carbide spiral "O" flute tools to produce an edge finish on either cast or extruded acrylic plastic. This is suitable for plastic products such as exhibits, signs or P-O-P displays where the public constantly views the finished edge of the product. The company manufactures high-speed steel, carbide tipped, solid carbide, diamond coated and PCD CNC tooling. |
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Betterley Sink Installation System
Betterley Industries has developed an installation system for under mount sinks in laminate countertop installations. The system simplifies traditional methods by providing tooling with preset off-set dimensions. From the first step to the last, the integrated system performs without measuring or adjustments. Dust extraction is incorporated in all routers for a clean work environment, consistency, safety and extended bit life. The final results are a system providing efficiency, quality and consistency, reports the company. |
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Colt Palm Router Line
Bosch has expanded its Colt palm router line with 10 new accessories, including a fixed base for those who need additional bases; a fence-style edge guide for edge forming and slot cutting with nonpiloted bits; a roller guide for edge trimming with nonpiloted bits; and an offset base with quick-clamp system to rout near vertical surfaces. Bosch has also added an installer's kit to its router line. The new Bosch PR20EVSNK Colt Palm Router Installer's Kit incorporates the PR20EVS router motor, fixed base, edge guide, roller guide, offset base, tilt base, underscribe attachment and carrying case. |
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Core Finger Bit
AGR Diamond Tools has engineered and produced a new version of its diamond core bit. Known as a Finger Bit, AGR has improved the two-in-one tool, which is sold to natural stone fabricators and contractors. As a fabricator drills a hole in countertops for faucets, he will not have to change tools in order to smooth and polish the edges of the cutout. The hole is cored, the insides edges are smoothed and it's ready with one tool. |
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CPD
GUHDO/Preziss has introduced its coated polycrystalline diamond (CPD). Developed by Element Six (DeBeers), innovator of synthetic polycrystalline diamond, tools tipped with CPD have reportedly shown a tool life increase of up to 100 percent over standard polycrystalline tooling. CPD is a metallic coating that penetrates the entire diamond structure throughout the process of synthesis, not just on the surface. Other advantages of the new diamond grade are better chip resistance, increased toughness and improved finish. |
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Economy Tooling Line
Techno Inc. CNC Cutting Tools offers its Economy Tooling Line of CNC router bits for novice CNC router users. The line of tooling is designed to reduce the cost of replacement tools while users gain knowledge on proper cutting. The tools include a variety of Flat and Ball End Mills that are available in both standard and long lengths. There are nine different cutting edge length options ranging from 3/32-in. up to 3-in. |
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Insert Template Bit
Southeast Tool Inc. has added an insert template bit in 6 different sizes. The bit is most useful when the operator wants to keep parts being cut the same size and when diameters must stay consistent, said the company. |
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NEW Rubenator Z Bit
Rubenator Z Bit, developed by Sinai Marble &Granite and available through Braxton-Bragg, is designed for the shaping of sink cutouts and cutting radiuses. It can be mounted in a router or angle grinder. The router bit now features 3" blades and allows for freehand use. The dry cutting segments cut through hard stone, and replacement blades are economical. When used freehand with an angle grinder or pneumatic polisher, the product reportedly acts as a replacement for silicon carbide cup wheels. The 3-in. diameter is suitable for most sink shapes and corners. |
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Pinske Edge Rougher Bit
This Pinske Edge Rougher Bit is for roughing out solid surface sheets on a CNC machine. Durable and long lasting according to the company, the bit also works on wood and phenolics. It is available in either 1/4-in. or 3/8-in. and can work 1,000 ipm at 24,000 rpm, reportedly cutting a two-sheet kitchen in 2 min. and 54 sec. |
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RC-1028 V-Groove Router Bit
Amana Tool offers the RC-1028 industrial insert V-groove router bits. The design uses a high grade carbide insert knife specially designed for miter folds, sign making and lettering applications. The router bits are suitable on laminates, plywood, solid wood, aluminum and foam, plastic and foam and solid surface materials. The design includes a reversible knife, which can be rotated when one side becomes dull. Once the insert knife shows wear on both sides, it can be replaced and secured using the locking screw system, ensuring safety and cutting accuracy. The bit is available in angles ranging from 60 to 150 degrees with a ¾-in. shank and angles ranging from 45 to 160 degrees in a ½-in shank. |
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REACTOR PRO
Pearl Abrasive offers the REACTOR PRO with a 25mm diamond |
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Router Bits
The Fred M. Velepec Co. offers a large selection of bowl fabrication router bits for the tooling industry, available in both standard and BG approved metric shank sizes. The company also supplies tooling for specialized applications, including a plug cutter repair set, as well as an innovative tongue and groove set for seaming ¼- to ½-in. thick solid surface sheets.
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Tapered Router Bit
Vortex Tool Co. Inc. offers a tapered router bit that can be used to taper the edge of solid wood entry and passage way doors. The solid carbide up-cut spiral bit features a 2 ½-in. cutting edge length and produces a suitable finish on all surfaces of the cut. The edge tool produces a 3 1/2 degree angle on the material being cut. |
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The "O" Flute
The "O" flute is available from Wesley Tools LTD in three different configurations for the entire machine cutting of plastic and solid surface materials. The straight, single "O" flute is ideal for soft plastics, while the two-flute straight works well on medium hard plastics and solid surface material. The single-flute down, or up-cut spiral is unmatched on hard plastic and solid surface. When harder plastics and aluminum need cutting, the two-flute spiral with either up or down cut is the tool of choice. Also available at Wesley Tools are bits for solid surface edge profiles and most undermount bowls. |
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Thickness Corrector Tool
ITI Diamond Tools has developed the patent-pending Thickness Corrector Tool (TC) for portable routers, which eliminates stone slab thickness variation. The design of the tool allows the fabricator to create a consistent thickness along the stone slab with one quick pass. This can increase the life and effectiveness of a stone profiling bit. The TC will also ensure that the adjoining pieces of a stone project are the same thickness at installation. Simply mount the TC Tool onto the portable router spindle, align the top of the stone surface with the spindle spacer, and run the portable router from left to right. The TC Tool is suitable on 3- and 4-cm slabs and fits on most popular routers including Ghines Sector, Master 3000 Series and others. |
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Tool Finishing Machine
The Vollmer QXD400 and QXD200 provide technology for finishing PCD tools to optimize cutting edges for use in abrasive machining applications. The erosion generator removes material to within 10 microns of the finish dimension and the grinding wheel follows, finishing the tool in a single machine setup. The machines feature simultaneous movement of the six programmable axes to reportedly facilitate any tool design that can be created. The QXD400 can finish tools up to 400mm in diameter and the QXD200 handles tools up to 250mm in diameter. |
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Tooling Products
Regent Products and Marmoelettromeccanica USA, have offered a system of CNC bits that provide superior results for all profiles on any machine. The combination of grinding/shaping wheels and Longlife polishing wheels provides a perfect polish on any material. A unique manufacturing process guarantees the integrity of the shaping bits for the life of the tool, ensuring that the Longlife polishing wheels will perform their function. The Longlife system consists of the Bi-Power wheel to remove scratches and hone the edge completely before transitioning to the polishing bits, which utilize a revolutionary full face diamond surface to produce a line free polish on any material. |




